Corrugated Industry
Produce more efficiently. Conserve resources.
The demands placed on corrugated cardboard packaging are constantly increasing. Growing cost pressure and stricter sustainability targets require manufacturers to implement economical, efficient, flexible, and resource-saving production processes. At the same time, packaging must be stable, material-efficient, and reliable, without downtime or long changeover times.
Baumer hhs supports corrugated cardboard manufacturers in meeting these challenges with solutions that optimize production processes and enable ecologically and economically sustainable packaging production.
Precise gluing. Maximum efficiency.
CorrBox Solution is the powerful system for controlling and monitoring modern production processes. The closed system for contactless flap gluing enables precise and clean adhesive application, significantly reducing cleaning and setup times. At the same time, the high process stability helps to avoid rejects and ensure consistently high product quality – even at maximum machine speeds. Intelligent monitoring and control functions allow production processes to be transparently controlled and optimized. Even with complex product requirements, the system remains reliable and flexible in use.
Integrated water bath
- The Baumer hhs cold glue heads are “parked” in a water bath when at rest or during interruptions in production.
- Protects against drying out, glue issues and contamination.
- When starting or re-starting production, the multi-application head automatically travels into the specified position.
- Glue is applied perfectly from the first product on.
Optimum amount of adhesive
- Piston pumps with pressure regulators adapt the adhesive pressure, and in turn the amount of glue applied, to the machine speed.
- The glue feed can be adapted to your requirements.
- Adhesive can be conveyed as needed either from a container or directly via a supply line.
Reliability thanks to monitoring with the PGD 1000
- Reliably detects defective products.
- Sensor reliably detects adhesives even without added optical brighteners or colourants.
- Capable of monitoring several glue tracks.
Be flexible with Inverto.
- Non-contact gluing of inner and outer flaps.
- System setup can be changed quickly and easily.
- Just a few manual adjustments is all it takes to change the setup of the Inverto, increasing your flexibility.
Integrated water bath
- The Baumer hhs cold glue heads are “parked” in a water bath when at rest or during interruptions in production.
- Protects against drying out, glue issues and contamination.
- When starting or re-starting production, the multi-application head automatically travels into the specified position.
- Glue is applied perfectly from the first product on.
Optimum amount of adhesive
- Piston pumps with pressure regulators adapt the adhesive pressure, and in turn the amount of glue applied, to the machine speed.
- The glue feed can be adapted to your requirements.
- Adhesive can be conveyed as needed either from a container or directly via a supply line.
Reliability thanks to monitoring with the PGD 1000
- Reliably detects defective products.
- Sensor reliably detects adhesives even without added optical brighteners or colourants.
- Capable of monitoring several glue tracks.
Be flexible with Inverto.
- Non-contact gluing of inner and outer flaps.
- System setup can be changed quickly and easily.
- Just a few manual adjustments is all it takes to change the setup of the Inverto, increasing your flexibility.
Zur Anzeige des Klick-Modells nutzen Sie gerne unsere Desktop-Version.
Box Monitoring – Detecting deviations quickly and easily
As a corrugated board manufacturer, you face steadily rising demands on production speed and quality. Manual intervention in a running production process slows it down significantly. Automated quality assurance methods are the key to your success in this case. Check, eject, document – the Box Monitoring systems from Baumer hhs do it all.
Reliably measuring and evaluating gaps
- The system reliably checks the position of glued blanks.
- The GAP control system is based on a patented method that combines a high-resolution sensor with a laser beam, making it considerably superior to simple camera systems.
- No matter whether boxes are printed or unprinted, the system measures the front and rear gaps with millimetre accuracy.
Ensuring quality printing
- Register control checks that up to six different inks are positioned correctly relative to one another.
- The first printed ink serves as the reference.
- After a teaching cycle with ten sheets, the reference value is entered in the system.
- Any deviations are then detected quickly and easily (measuring accuracy/repeat accuracy +/- < 0.05 mm).
Checking slot position and quality
- Slot depth is measured by sensor.
- System detects if slots have shifted, or if no punched slots exist at all.
- Also detects any fragments left behind in a slot from the punching process.
- The Xtend³ controller keeps you informed at all times.
Reliably measuring and evaluating gaps
- The system reliably checks the position of glued blanks.
- The GAP control system is based on a patented method that combines a high-resolution sensor with a laser beam, making it considerably superior to simple camera systems.
- No matter whether boxes are printed or unprinted, the system measures the front and rear gaps with millimetre accuracy.
Ensuring quality printing
- Register control checks that up to six different inks are positioned correctly relative to one another.
- The first printed ink serves as the reference.
- After a teaching cycle with ten sheets, the reference value is entered in the system.
- Any deviations are then detected quickly and easily (measuring accuracy/repeat accuracy +/- < 0.05 mm).
Checking slot position and quality
- Slot depth is measured by sensor.
- System detects if slots have shifted, or if no punched slots exist at all.
- Also detects any fragments left behind in a slot from the punching process.
- The Xtend³ controller keeps you informed at all times.
Zur Anzeige des Klick-Modells nutzen Sie gerne unsere Desktop-Version.
CorrBox Solution
The packaging industry is under pressure on all sides to make changes. For you as a manufacturer, this means facing new challenges every day in production and product development.
Our CorrBox Solution meets tomorrow’s demands in the industry today!
CorrBox Solution is a complete modular system. You can upgrade your system on every time, when your demands are growing.
Take a look at our CorrBox-Webinar
All benefits and the complete solution is explained in our customer webinar.
CorrBox Solution
Sustainability
Resource-efficient for increased sustainability
Fast setup with less waste
Water bath ensures perfect application quality from the very first product on
Quality assurance and product tracking reduce production waste
Glue save mode reduces adhesive consumption
Glue monitoring requires no optical brighteners or UV tracers
Developed for greater reliability in production
Fail-safe principle
100% quality control
Perfect adhesive application
Water bath for perfect restart
Production data networking and analysis
Reliability