Folding Carton evo - QA
From the simple folding box to the complex six-pack
You can rely on it
Folding cartons are getting more complex all the time and no wonder, considering they have to support high-quality product presentation, protect what’s inside, serve as carriers and be as sustainable as possible. These multiple functions put growing demands on gluing and quality assurance systems. With its modular components, Baumer hhs offers a sophisticated and powerful system that meets even the highest of these technical demands: It is the industry benchmark.
Controller
Xpect QA
controller for adhesive application
With the Xpect glue, you have the adhesive application firmly under control. Up to 8 channels can be individually programmed.
The control unit has been specially developed for use on high-speed machines in the folding carton and tobacco industries.
- > 700m/min
- 8 channels
- Operation like all other Baumer hhs controller
- Compact dimensions
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Supply voltage | 90 - 264 | V |
| Mains voltage Nominal | 100 -240 | V |
| Protection class | 42 | IP |
| Temperature range | 10 - 40 | °C |
| Relative humidity max. | 70 | % |
| Channels max. | 8 | |
| Max. Machine speed | > 700 | m/min |
Cold glue application heads
Fast and compact
The DLK-400 is a compact electric cold glue head for low-viscosity adhesives.
- Switching cycles up to 500 Hz
- Small installation space
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Operating pressure | 1,0 - 35,0 | bar |
| Adhesive viscosity | 2.500 | mPaS |
| Possible nozzle diameters | 0.3, 0.35, 0.4, 0.5, 0.6, 0.8 | mm |
| Temperature range | 15 - 45 | °C |
| Relative humidity max. | 70 | % |
| Noise emission | <70 | dBa |
| Switching frequency | 500* | Hz |
*Depends on the adhesive
PX 1000
The PX 1000 is the most powerful cold glue valve available.
With its great power, the PX 1000 ensures the operator greater flexibility in the choice of adhesives and ensures perfect bonds from the first product.
- High closing force
- Perfect start-up behaviour
- Switching cycles up to 750 Hz
- Tailing-free application
- Adhesive saving through dot application
- Multiple heads available
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Operating pressure | 1,0 - 50,0 | bar |
| Adhesive viscosity | 4500 | mPaS |
| Possible nozzle diameters | 0.3, 0.4, 0.6 | mm |
| Temperature range | 15 - 45 | °C |
| Relative humidity max. | 70 | % |
| Noise emission | <70 | dBa |
| Switching frequency | 750* | Hz |
*at 20bar adhesive pressure and 1.000 mPaS
Adhesive delivery
Reliable adhesive supply
Electronically controlled piston pump for low to medium viscosity materials.
- Minimal maintenance
- Uniform adhesive application
- Up to 5.000 mPaS
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Regulated output pressure max. | 20 | bar |
| Compressed air connection | 6-7 | bar |
| Pressure ratio | 6:1 | |
| Adhesive viscosity | 5.000 | mPaS |
| Max. delivery rate | 0,7 | L/min |
Robust and precise
Electronically controlled piston pump for maximum demands.
Conveying unit for medium to high viscosity materials.
- Minimal maintenance
- Uniform adhesive application
- FDA approval
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Regulated output pressure max. | 35 | bar |
| Theoretically max. achievable outlet pressure at 6 bar air inlet pressure | 54 | bar |
| Compressed air connection | 6-8 | bar |
| Pressure ratio | 9:1 | |
| Adhesive viscosity | 10.000 | mPaS |
| Max. delivery rate | 2,5 | L/min |
| Connected load | 12 | W |
| Weight | 32 | kg |
Adhesive conveying in perfection
DPP-8 double piston pump
The precise electronic control of the two pistons enables the ideal pressure control of the adhesive at any production speed. A material pressure regulator is therefore not required and the adhesive is thus protected.
- High-pressure pump for maximum production speeds
- Networking with Xtend³ control unit
- Intelligent communication
- Error messages in the display
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Regulated output pressure max. | 40 | bar |
| Air inlet pressure | 6-7 | bar |
| Pressure ratio | 8:1 | |
| Adhesive viscosity | 6.000 | mPaS |
| Max. delivery rate | 2 | L/min |
| Connected load | 12 | W |
| Weight | 20,5 | kg |
Hot melt application heads
The compact application head
With its integrated pneumatic valve, the HP-500 impresses with its compact design. It can be integrated into the tightest installation spaces and is ideally suited for integration into robotic applications, among others.
- Small installation space
- Great flexibility in the choice of adhesive
- Wide range of applications
- Extremely quiet
Technical data
| Specification | Value | Unit |
|---|---|---|
| Temperature range | 0-200 | °C |
| Temperature monitoring | Pt 100 | |
| Switching frequency* | 150 | Hz |
| Connection | 9-pole AMP-Plugr | |
| Hose connection | 1/2" UNF | |
| Adhesive pressure | 80 | bar |
| Noise emission | 70 | dB |
| *Depending on nozzle size, adhesive and pressure |
Electropneumatic head for bead and dot application
The aerto pro delivers maximum application quality, even with the most difficult adhesives. The powerful long-life module with innovative sealing technology convinces with perfect application at all speeds.
- Maximum flexibility in adhesive selection
- Long service life
- Perfect dot application
- Low maintenance costs
Technical data
| Specification | Value | Unit |
|---|---|---|
| Temperature range | 0-200 | °C |
| Temperature monitoring | Pt 100 | |
| Switching frequency* | 350**/280 or 21.000**/16.000 | Hz |
| Connection | 15 pole plug | |
| Hose connection | 1/2“ UNF | |
| Adhesive pressure | 80 | bar |
| Adhesive viscosity | max. 60.000 | mPa.s |
| Noise emission | 82 | dB*** |
* depending on nozzle size, adhesive and pressure** no continuous operation*** with sound insulation |
The precision of electric. Powerful like pneumatics!
Baumer hhs’s new PXH 1000 is an electric hot melt applicator that raises the bar in industrial gluing: high switching frequency, precision cut-off behaviour and maximum flexibility in selecting adhesives.
- Maximum availability with over 1 billion switching operations
- Short actuation times and 450 Hz application frequency
- Maximum safety due to integrated overtemperature switch
- Highest flexibility up to 7,000 mPa.s
- Closing force like pneumatic applicators
Download data sheet
Technical data
| Specification | Value | Unit |
|---|---|---|
| Temperature range | 0-200 | °C |
| Temperature monitoring | Pt 100 | |
| Switching frequency | 450 | Hz |
| Connection | 15 pole plug | |
| Hose connection | 1/2" UNF | |
| Adhesive pressure | 80 | bar |
| Adhesive viscosity | max. 7.000 | mPa.s |
| Noise emission | <70 | dB |
Melting device
The new series of Xmelt melters.
Available as Elementary with integrated display or Advenced with external 7" display and enhanced functionalitys.
- Two zone tank
- Melting rate of 14 kg/h
- Adhesive database
- Easy access
- Maintenance manager
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Temperature range | 20-200 | °C |
| Control accuracy | ± 0,5 | °C |
| Degree of protection | IP40/54 | |
| Noise level | <70 | dB |
| Performance Data tanc | 1.6 | kw |
| Performance Data channel | 1.2 | kw |
| Tank capacity | 4 | kg |
| Melt capacity | 14 | kg/h |
| Hose connections | 2-8 |
The new series of Xmelt melters.
Available as Elemantary with integrated display or Advenced with external 7" display and enhanced functionalitys.
- Two zone tank
- Melting rate of 14 kg/h
- Adhesive database
- Easy access
- Maintenance manager
- Special design for non-eligible adhesives
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Temperature range | 20-200 | °C |
| Control accuracy | ± 0,5 | °C |
| Degree of protection | IP40/54 | |
| Noise level | <70 | dB |
| Performance Data tanc | 1.6 | kw |
| Performance Data channel | 1.2 | kw |
| Tank capacity | 8 | kg |
| Melt capacity | 14 | kg/h |
| Hose connections | 2-8 |
Sensors
Detection of coloured barcodes
Glue flaps are provided with barcodes for anti-mix control. The CT-300 is not only able to read single-colour codes, but also coloured codes.
With its high resolution, it enables the use of small codes. This means that coding on very small flaps is also possible.
- Colour code recognition
- High resolution
- Code lengths from 19 mm
Technical Data
| Specification | Value | Unit |
|---|---|---|
| Operating voltage | 200 | mA |
| Power consumption | 24 | V |
| Scanning frequency | 33 | kHz |
| Protection class | 54 | IP |
| Temperature range | 10 - 45 | °C |
| Spot size | 0,4 x 2 | mm |
| Distance | 19 | mm |
Read barcodes safely
Different barcodes are used at many points in the production of packaging. The evaluation of the codes is essential for error-free production.
With the SCAN 400 you are always on the safe side.
With the Auto-Function in Xtend³ the code will be automatically selected.
Code Types:
- Code 39
- Interleaved 2/5
- Code 128
- Interleaved 2/5 ECC
- EAN-8
- Pharmacode
- EAN-13
| Specification | Value | Unit |
|---|---|---|
| Operating voltage | 5 | V |
| Power consumption max. | 2,6 | W |
| Protection class | 54 | IP |
| Laser class EU | 2 | |
| Wavelength | 650 | nm |
| Light energy max. | <1 | mW |
| Temperature range | 10 - 40 | °C |
Checking disc glue application
With the LNT-300, Baumer hhs provides all users of disc gluing systems with a reliable solution for inspection.
The sensor reliably detects the adhesive and is thus part of the quality monitoring in straightline production.
- Easy set up
- Reliable at all machine speeds
- Adjustable via Baumer hhs control units
